Oct 30, 2017
Oct 22, 2017
Credit: Rensselaer Polytechnic Institute
A silicon solar cell harvests the energy of the sun as light travels down through light-absorbent silicon. To reduce weight and cost, solar cells are thin, and while silicon absorbs visible light well, it captures less than half of the light in the near-infrared spectrum, which makes up one-third of the sun's energy. The depth of the material limits absorption. But what if light within the cell could be channeled horizontally so that silicon could absorb its energy along the width of the cell rather than its depth?
With such an advance in mind, Shawn-Yu Lin, professor of physics, applied physics, and astronomy at Rensselaer Polytechnic Institute, has built a nanostructure whose crystal lattice bends light as it enters the material and directs it in a path parallel to the surface, known as "parallel to interface refraction." The structure is built of overlapping nanotubes and resembles a three-dimensional grid made of Lincoln Logs. Photonic nanocrystals built using his process enable extreme "light trapping" and could have applications from thin-film solar cells to photo-chemical functions like sensing and water splitting.
"These results prove that this effect exists, that if you follow my guidelines of simple cubic symmetry, you can bend light by 90 degrees. The photonic crystal forces light to bend in a deterministic manner, rather than random scattering or surface effects," said Lin. "This is a new type of light-matter interaction that lies at the heart of what light trapping is intended to do."
In experimental results, which appear in Scientific Reports, Lin created a photonic crystal using titanium dioxide, a material with weak visible light absorption, to prove the success of the effect. Results using a 900-nanometer thick titanium dioxide photonic nanocrystal showed absorption enhanced by one to two orders of magnitude greater than a reference film of the same material for some regions. Lin built the nanocrystal – first in silicon, now in titanium dioxide – based on the theoretical predictions of his collaborator, Sajeev John, a physicist at the University of Toronto.
Light trapping describes the process of confining light to a given space, usually with the intent of converting it to other forms of energy. In one approach, materials are designed to slow light, so that it spends more time in the material. In the approach Lin used, the light is bent away from its given path, making it travel a longer distance within the material, in this case, the full width of a titanium dioxide wafer.
Light always bends somewhat as it enters a material with a different optical index, something easily seen as light enters water. In water, and many other materials, the light bends only slightly. The arrangement of atoms in the titanium dioxide crystal Lin created matches the scale of visible light wavelengths, scattering light at multiple points in space simultaneously as it moves into the lattice. As a consequence, light cannot move as it does through space or any continuous medium. Instead, it is bent at an obtuse angle – a phenomenon known as "negative refraction" – and channeled along the width of the material.
To manipulate the flow of visible light, with wavelengths ranging from 400 to 700 nanometers, Lin pioneered a method of building a perfectly symmetrical cube of nanotubes to match the scale of the light. First, a layer of titanium dioxide is deposited on a substrate. Then, a thin layer of chromium dioxide is deposited to serve as a mask for a photolithographic process that etches lines into the titanium dioxide. Once completed, a solvent is used to remove the remaining chromium dioxide, completing the first layer of "logs." To build additional layers, a layer of silicon dioxide is deposited to fill the cavities between the logs, the surface is polished flat to the top of the first layer, and the entire process is repeated at a precise 90-degree angle from the first layer.
One layer of the material is less than 1 millionth of a meter – or micron – thick, but was produced in wafers 100 millimeters wide, giving the material as much as 100,000 times the space to absorb light.
"This discovery proves a huge enhancement in path length when using a material that has a very low absorption. Its discovery changes the name of the game from vertically absorbed, to horizontally absorbed in a super thin structure," said Lin.
Lin and John were joined in their research by Rensselaer postdoctoral research associates Brian J. Frey and Ping Kuang, and Mei-Li Hsieh of the National Chiao-Tung University in Tiawan, and Jian-Hua Jiang, of Soochow University in China. "Effectively infinite optical path-length created using a simple cubic photonic crystal for extreme light trapping" is published in Scientific Reports.
Lin's research fulfills The New Polytechnic, an emerging paradigm for higher education which recognizes that global challenges and opportunities are so great they cannot be adequately addressed by even the most talented person working alone. Rensselaer serves as a crossroads for collaboration—working with partners across disciplines, sectors, and geographic regions—to address complex global challenges, using the most advanced tools and technologies, many of which are developed at Rensselaer. Research at Rensselaer addresses some of the world's most pressing technological challenges—from energy security and sustainable development to biotechnology and human health. The New Polytechnic is transformative in the global impact of research, in its innovative pedagogy, and in the lives of students at Rensselaer.
Monocrystal, a Russian manufacturer specializing in synthetic sapphire growing and processing, recently demonstrated the world’s first 350 kg KY sapphire crystal.
The 350 kg crystal is a part of Monocrystal’s technological roadmap, aimed at enabling higher crystal uniformity, more efficient large diameter ingot throughput for LED, and size-sensitive optical applications.
Low bubble content, which is crucial for ultra-large sapphire products, has successfully been achieved with the 350 kg crystal.
Another objective of the roadmap is to move Monocrystal’s sapphire supply reliability to a new level, which is now of paramount importance, since major LED makers are increasing their capacities.
“Our ongoing “Extra Large Stress Free” initiative is in response to challenging conditions on our main market: sapphire for LEDs. Extra-large crystals enable high crystal uniformity across a 6” wafer surface and guarantee uniform wavelength distribution. Our LED customers are able to ramp up their production securely, having Monocrystal as a reliable source,” Monocrystal’s CEO Oleg Kachalov commented.
“We also have received a very positive feedback from the non-LED market since the introduction of our extra-large crystals in 2015. Working closely with our partners, we have already enabled several promising large-size applications. We are confident that our new 350 kg crystals will allow greater flexibility of our customers’ designs and further expand the scope of sapphire use,” Monocrystal’s VP Sales Mikhail Berest added.